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Types Of Retort Pouches

Types Of Retort Pouches

Definition: A retort pouch is a flexible, laminated package constructed from multiple layers of plastic films and aluminum foil, engineered to withstand the high-temperature, high-pressure sterilization process known as retorting. Features: They offer an exceptionally long shelf life at ambient temperatures without preservatives, are lightweight and space-efficient (reducing shipping costs), allow for faster heating due to their thin profile, and provide excellent barrier properties against oxygen, moisture, and light. Market Applications: These pouches are ideal for a wide range of shelf-stable products, including ready-to-eat meals, vegetables, meats, seafood, pet food, and dairy products, serving markets from retail supermarkets to military rations and camping supplies.

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Product Introduction

Qingdao Haide Packaging Co., Ltd. is one of the most professional manufacturers and suppliers of types of retort pouches in China. If you're going to wholesale high quality types of retort pouches with advanced design, welcome to get quotation from our factory. Customized orders are welcome.

 

Definition: A retort pouch is a flexible, laminated package constructed from multiple layers of plastic films and aluminum foil, engineered to withstand the high-temperature, high-pressure sterilization process known as retorting.

Features: They offer an exceptionally long shelf life at ambient temperatures without preservatives, are lightweight and space-efficient (reducing shipping costs), allow for faster heating due to their thin profile, and provide excellent barrier properties against oxygen, moisture, and light.

Market Applications: These pouches are ideal for a wide range of shelf-stable products, including ready-to-eat meals, vegetables, meats, seafood, pet food, and dairy products, serving markets from retail supermarkets to military rations and camping supplies.

product-916-305

Structure of lamination

Description

Barrier OTR

Cost

Sustainable

PET/AL/PA/CPP

Foil barrier retort

<0.1

4

 

BOPP/EVOH/CPP

High Haze clear barrier

<1

5

 

BOPP/CPP

High Haze economy

<40

1

Yes

 

Material

Thickness

Density

Weight
sqm

Weight
unit

Weight
%

Tolerance
%

PET

12

1.4

16.8

1.01

15.89%

10%

Printing(inner)

0.8

2.75

2.2

0.13

2.08%

15%

Adhesive(solvent base)

1.2

3

3.6

0.22

3.41%

5%

NY

15

1.14

17.1

1.03

16.18%

10%

Adhesive(solvent free)

0.5

3.2

1.6

0.10

1.51%

5%

CPP

70

0.92

64.4

3.87

60.93%

10%

TOTAL

99.5

 

105.7

6.34

100.00%

8%

Case 1: Plant-Based Protein Entrees

For a pioneering plant-based food company, Haide Pack provided retort pouches for their vegan chili and stew lines. The packaging was critical to achieving the desired shelf-stable texture of plant proteins and sauces without compromising taste. Our food safe EU migration level material selection prevented unwanted moisture exchange, keeping the product's texture perfect for 18 months. This reliable packaging solution supported the client's successful entry into mainstream grocery channels, requiring no frozen logistics.

Case 2: Organic Soup Line for a Health-Conscious Retailer

A leading organic supermarket chain partnered with Haide Pack to create a private-label line of organic soups in retort packaging rollstock type film solution. We sourced and validated food-grade, BPA-free films compliant with the retailer's strict ingredient and sustainability policies. Our efficient filling compatibility and lean manufacturing allowed for competitive pricing. The line exceeded sales forecasts by 20% in its first year, with high consumer satisfaction on convenience and taste for this new solution in on-line converted pillow retort packets.

Case 3: Specialty Seafood Products in Asia Pacific

We developed a retort pouch for a Southeast Asian processor of aromatic coconut-based seafood soups. The challenge was to contain strong aromas and prevent interaction with the ALOx clear metalized barrier layer. Haide Pack's R&D team developed a proprietary protective coating on the film with our Japanese partnership company, ensuring flavor neutrality and product purity. This technical solution allowed the client to export their delicate, traditional flavors to new international markets with confidence.

Loading spec and Palletisation

Pouch size (mm)

(160+40)*150

Thickness (mic)

97

Carton L (mm)

405

Carton W (mm)

300

Carton H (mm)

250

Quantity/Carton

2800

Weight (kg)

21.6

Pallet size (mm)

1100*1100

Pallet Thickness (mm)

15

Cartons/layer

8

layers

7

Carton/Pallet

56

Weight/Pallet (kg)

1209.6

Pallet/20GP

10

Carton/20GP

560

Weight/20GP (kg)

12096

Pallet/40GP

20

Carton/40GP

1120

Weight/40GP (Ton)

24192

*Over weight condition with maximum preload 40gp at 26 ton per container.

product-539-229

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