Retort Pouch- Packaging

Retort Pouch- Packaging

Definition: A spout pouch is a flexible pouch that incorporates a rigid or semi-rigid plastic fitment (spout) sealed into the pouch, enabling controlled pouring or drinking directly from the package. Features: They provide excellent consumer convenience and reduced mess, are often re-sealable to...

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Product Introduction

Qingdao Haide Packaging Co., Ltd. is one of the most professional manufacturers and suppliers of retort pouch- packaging in China. If you're going to wholesale high quality retort pouch- packaging with advanced design, welcome to get quotation from our factory. Customized orders are welcome.

 

 

Definition: A spout pouch is a flexible pouch that incorporates a rigid or semi-rigid plastic fitment (spout) sealed into the pouch, enabling controlled pouring or drinking directly from the package.

Features: They provide excellent consumer convenience and reduced mess, are often re-sealable to maintain product freshness after opening, and are highly portable and lightweight. They can also be designed for stand-up stability.

Market Applications: Extremely versatile, used for liquid and viscous products such as beverages, liquid dairy, yogurt, condiments (ketchup, syrup), motor oil, and household cleaning products.

product-1103-346

Structure of lamination

Description

Barrier OTR

Cost

Sustainable

PET/AL/PA/CPP

Foil barrier retort

<0.1

4

 

BOPP/EVOH/CPP

High Haze clear barrier

<1

5

 

BOPP/CPP

High Haze economy

<40

1

Yes

 

Material

Thickness

Density

Weight
sqm

Weight
unit

Weight
%

Tolerance
%

PET

12

1.4

16.8

0.56

12.23%

10%

Printing(inner)

0.8

2.73

2.2

0.06

1.60%

15%

Adhesive(solvent base)

1.2

3

3.6

0.15

2.62%

5%

Aluminum foil

7

2.7

18.4

0.62

13.76%

10%

Adhesive(solvent base)

1.2

3

3.6

0.12

2.64%

5%

NY

15

1.14

17.1

0.56

12.45%

10%

Adhesive(solvent free)

0.5

3.2

1.6

0.05

1.16%

5%

PE

80

0.92

73.6

2.42

53.57%

10%

TOTAL

117.7

 

137.4

4.53

100.00%

8%

Properties

Test method

Unit

Typical value

Thickness

HAIDE PACK

Micron

120

Weight

HAIDE PACK

g/m²

140

Tensile Strength
- Rewind direction

ASTM D882

MPa

>40

Tensile Strength
- Cross machine direction

ASTM D882

MPa

>35

Elongation at break
- Rewind direction

ASTM F904

%

>140

Elongation at break
- Cross machine direction

ASTM F904

%

>165

Heat sealing temperature

HAIDE PACK

°C

158-185

Thermoforming temperature

HAIDE PACK

°C

125-145

O2 permeability
(23C-0%RH)

ASTM D-3985

cm³/(m²·day·atm)

0.05

Water vapor permeability at
(38C-90%RH)

ASTM DF-1249

g/(m²·day·atm)

0.05

Gas Chromatography

ASTM D4526

mg/kg

2.1

Case 1: Bulk Liquid Laundry Detergent Refills

A major CPG company (KAO) launched an eco-initiative to sell 2-liter refill bags of liquid laundry detergent. Haide Pack engineered a heavy-duty, leak-proof spout bag with a large, screw-cap spout robust enough for repeated opening and closing at refill stations. The bag featured a built-in handle and a stable flat-bottom design for easy consumer transport and dispensing. The film structure was resistant to the aggressive surfactants and enzymes in the detergent. This initiative helped the client reduce plastic usage by over 75% per liter compared to rigid HDPE bottles, a win for sustainability and cost.

Case 2: Industrial Lubricants and Oils

An industrial supplier required a safe, clean, and efficient way to package and dispense machine lubricants. Haide Pack's spout bag solution featured a rugged, threaded spout compatible with standard dispensing equipment and a tear-away seal for tamper evidence. The bag material was laminated with layers resistant to petroleum-based oils, preventing swelling or weakening. This "bag-in-a-box" system was easier to store, handle, and dispose of than traditional metal pails or drums, improving workplace safety and efficiency. The client achieved a 28% reduction in packaging disposal costs and enhanced their green credentials.

Case 3: Liquid Animal Feed Supplements

For an pet food company, Haide Pack created a 10mm PP retortable spout pouch to pack viscous liquid vitamin added and mineral supplements pet wet foods. The challenge was to allow easy pouring the high density content. We designed a wider, heat-resistant spout that wouldn't crack. The packaging included QR variable batch coding printed directly on the pouch for traceability and requirement of CIS market regulation. This reliable, pet-friendly solution improved dosing accuracy and reduced waste, strengthening the client's reputation for practical, high-quality animal nutrition.

Loading spec and Palletisation

Pouch size (mm)

(155+30)*89

Thickness (mic)

114

Carton L (mm)

405

Carton W (mm)

300

Carton H (mm)

250

Quantity/Carton

2800

Weight (kg)

22.2

Pallet size (mm)

1100*1100

Pallet Thickness (mm)

15

Cartons/layer

8

layers

7

Carton/Pallet

56

Weight/Pallet (kg)

1243.2

Pallet/20GP

10

Carton/20GP

560

Weight/20GP (kg)

12432

Pallet/40GP

20

Carton/40GP

1120

Weight/40GP (Ton)

24864

*Over weight condition with maximum preload 40gp at 26 ton per container.

product-539-229

 

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